ASME VIII Division 1 & 2 - Pressure Vessel Series

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Monday September 28, 2015 | Mandar Mulay | Kuala Lumpur, Malaysia

Upcoming Course

Code Start Date End Date Location Cost Instructor Register
PST0179-201503  28 Sep 2015  02 Oct 2015  Kuala Lumpur, Malaysia  SGD 3195  Mandar Mulay   Register

Past Course

Code Start Date End Date Location Cost Instructor Register
PST0179  16 Jul 2012  20 Jul 2012  Kuala Lumpur, Malaysia  SGD 2995  Prakash S. Joshi 
PST0179-201301  22 Apr 2013  26 Apr 2013  Kuala Lumpur, Malaysia  SGD 2995  Prakash S. Joshi 
PST0179-201302  07 Oct 2013  11 Oct 2013  Kuala Lumpur, Malaysia  SGD 2995  Prakash S. Joshi 
PST0179-201401  10 Mar 2014  14 Mar 2014  Kuala Lumpur, Malaysia  SGD 2995  Prakash S. Joshi 
PST0179-201402  25 Aug 2014  29 Aug 2014  Bandung, Indonesia  SGD 2995  Mandar Mulay 
PST0179-201403  08 Dec 2014  12 Dec 2014  Kuala Lumpur, Malaysia  SGD 2995  Mandar Mulay 
PST0179-201501  09 Feb 2015  13 Feb 2015  Kuala Lumpur, Malaysia  SGD 3195  Mandar Mulay 
PST0179-201502  16 Mar 2015  20 Mar 2015  Bandung, Indonesia  SGD 3195  Mandar Mulay 
Monday September 28, 2015 | Mandar Mulay | Kuala Lumpur, Malaysia
This Five-day program offers detailed insight and thorough understanding of the most common ASME codes, pertaining to design/ engineering and testing of the pressure vessels namely Section VIII Div. 1 and Section VIII Div. 2. This course emphasizes understanding of ‘stated’ and ‘implied’ requirements (i.e. content and intent) of the codes. The participants would be explained in detail the mechanics of adopting and applying the code rules and design formulas for different Design conditions and Services.
ASME VIII Div. 1 is the most commonly adopted code which is simple and used friendly, where as, ASME VIII Div 2 is an alternative code which provides a better engineered vessel with detailed stresses calculations and more rigorous testing, and allows for savings in material costs (thinner parts may be used). This course is designed to give the participants the confidence and practice for carrying out design and Fabrication and testing for new vessels and also carrying out strength calculations and assessment of integrity of existing vessels.
How to adopt code rules for different types of vessels and with various service conditions will be illustrated with numerous case studies.
Important code stipulation will be reviewed and discussed collectively with participants so as to address the difficulties and ambiguities they might have encountered during their working.
Each attendee must bring a Laptop computer with Microsoft operating system and Scientific Calculator
Monday September 28, 2015 | Mandar Mulay | Kuala Lumpur, Malaysia
o Introduction to ASME codes
o ASME Code system : Code revisions, Editions and addenda
o Design principles adopted in ASME codes,
o Understanding the code content, code intent
o Pressure Vessels : Categories and classification
o Design rules, How these were derived and arrived at
o Concept of working pressure, design pressure, MAWP,
o Design of vessels under internal pressure,
o Design of flat heads, dished heads, conical heads,
o Nozzle and openings, reinforcement of openings
o Adequacy of weld joints for shells and nozzles
o Methods of design optimization, economical compliance.
o Quality Assurance System as per ASME codes
o Material identifications, use of unidentified materials
o Material inspection – Resolving non-conformances
o Fabrication methods, weld joint categories
o Weld joints – longitudinal circumferential
o Welded joints in nozzles and attachments
o Fabrication tolerances
o PWHT requirement
o Impact testing Requirements
o QA/QC requirements
o Pressure Testing of vessels
o Selection of Pressure Test Methods
o Test Procedures
o Certification and Stamping of vessels
o Basic differences between ASME VIII Div. 1 and ASME VIII Div. 2.
o User’s design specification (UDS)
o Quality Control, Inspection and test plan
Material requirements
o Materials Permitted For Construction of Vessel Parts
o Supplemental Requirements for Carbon and Alloy Steels
o Material Test Requirements
Design Requirements
o Allowable Stress Basis, Safety factors for design load combinations
o “Design by Rule” requirements
o “Design by analysis” requirements
o Design of Pressure parts: Shells and heads
o Design Fatigue Curves
o Additional Requirements for Very High Pressure Vessels
Fabrication Requirements
o Fitting and Alignment
o Welding Fabrication Requirements
o Preheating and Heat Treatment of Weldments
Inspection and Examination Requirements
o Examination groups for pressure vessels
o Examination Method and Acceptance Criteria
Monday September 28, 2015 | Mandar Mulay | Kuala Lumpur, Malaysia
  • Familiarize participants with the concepts and technical terms of the codes
  • Know the basic concepts of the codes and their design fundamentals
  • Understand salient features and differences between Div 1 and Div 2
  • Know the design of Shell, Heads, and other pressure parts
  • Learn design of nozzles and nozzle reinforcements
  • Design for external pressure and Jacketed vessels
  • Design requirements for low temperature operation
  • Discover the fabrication requirements, assembly and welding requirements.
  • NDT and Inspection procedures
  • How to carry out pressure testing, certification and stamping of Pressure Vessels.
  • Introduction to Integrity assessment of in-service vessels.
Monday September 28, 2015 | Mandar Mulay | Kuala Lumpur, Malaysia
The course is designed for, but not limited to, mechanical, maintenance, and inspection / QAQC professionals who are involved in pressure vessel equipment:
  • Design Engineers / Managers
  • Mechanical Engineers / Managers
  • Maintenance Engineers / Managers
  • QAQC Engineers / Managers
  • Inspection Engineers / Managers
  • Reliability Engineers / Managers
Monday September 28, 2015 | Mandar Mulay | Kuala Lumpur, Malaysia

Mandar Mulay

Mechanical Engineer


Mandar Mulay has about 18 years hands on experience in design and integrity assessment of Piping Systems, Pressure Vessels, Reactors and Storage Tanks. He is well conversant with the major industry codes & standards such as ASME B 31.1, B31.3 , B31.4 and B31.8, ASME Sec VIII, BS-5500, TEMA, API -650, IS 803, API 579, ASME PCC-2 etc.

Major projects closely associated with, in his professional career so far are, Qatar Chemicals, Shell, Castrol India, Reliance Industries, Cargill Foods USA, etc. His prociency in Piping and Pressure Vessel Codes enables him to trace the similarities and dierences of these codes. He also actively involved as Instructor for programs on the subjects of ASME codes, Integrity Assessment, Fitness for Service, etc.

Along with his career in Engineering and Design Department in a multinational company at a very senior post for the last 15 years, he is also visiting faculty to a well known Engineering College in India for their P.G. Courses in Piping Design and Engineering.

Apart from being visiting faculty, He has also conducted several Training Courses ( ASME Sec. VIII, ASME B 31.3 Piping Codes , API 579 FFS code and ASME PCC-2 Repair practices) in Saudi Arabia, Qatar, Bahrain and UAE for engineers from companies like Saudi Aramco, SABIC group of Companies, Qatar Petroleum, ADNOC, BAPCO, DEWA, Gulf Petrochemicals etc. He has already conducted many times the training courses in API 579, where the participants rated him “Excellent” for these courses.