ASME PCC-2 (Repair of Pressure Equipment) VIRTUAL TRAINING

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Monday September 12, 2022 | Mandar Mulay | VIRTUAL TRAINING

Upcoming Course

Code Start Date End Date Location Cost Instructor Register

Past Course

Code Start Date End Date Location Cost Instructor Register
        Aaron A. Zick, Ph.D. 
PST0399-201701  02 Oct 2017  04 Oct 2017  Kuala Lumpur, Malaysia  SGD 2650  Mandar Mulay 
PST0399-201801  10 Dec 2018  12 Dec 2018  Kuala Lumpur, Malaysia  SGD 2750  Mandar Mulay 
PST0399-201901  02 Jul 2019  04 Jul 2019  Yogyakarta, Indonesia  USD 2295  Mandar Mulay 
PST0399-201902  14 Aug 2019  16 Aug 2019  Bandung, Indonesia  USD 2295  Mandar Mulay 
PST0399-201903  18 Sep 2019  20 Sep 2019  Kuala Lumpur, Malaysia  USD 2295  Mandar Mulay 
PST0399-202001  05 Oct 2020  07 Oct 2020  VIRTUAL TRAINING  USD 2065  Mandar Mulay 
PST0399-2021  30 Jun 2021  02 Jul 2021  VIRTUAL TRAINING  USD 2195  Mandar Mulay 
PST0399-202102  20 Dec 2021  22 Dec 2021  VIRTUAL TRAINING  USD 2195  Mandar Mulay 
PST0399-202201  08 Jun 2022  10 Jun 2022  VIRTUAL TRAINING  USD 2270  Mandar Mulay 
PST0399-202202  12 Sep 2022  14 Sep 2022  VIRTUAL TRAINING   USD 2270  Mandar Mulay 
Monday September 12, 2022 | Mandar Mulay | VIRTUAL TRAINING

ASME PCC-2, being a relatively new standard and fairly popular, has proved to be useful worldwide for repair of pressure equipment and piping. Many large companies have adopted these procedures and incorporated them in their company specifications.

The intent behind this 3 day training program is to introduce this standard to all attendees and understand all the basic concepts and philosophy, as well as the various procedures for repair of pressure equipment and piping. We also will discuss the limitations and advantages/ disadvantages of all the procedures mentioned in the standard.

The correlation of this standard with other in-service codes and standards such as API-510/ 570/ 579/ 580 will also be understood and clarified to all attendees.

This course will not only be useful to maintenance engineers, but equally for all supporting disciplines such as design, operations and inspection engineers. It will help all engineers to collectively troubleshoot and resolve problems/ issues at site related to temporary/ permanent repairs of equipment and piping.

Monday September 12, 2022 | Mandar Mulay | VIRTUAL TRAINING

Day 1 :

  • Introduction and Overview of ASME PCC-2
  • Scope, Organization, and Intent
  • Applicability and limitations of repair methods covered by ASME PCC-2
  • Choosing correct repair technique for given defects
  • Detailed Repair methods and Inspection techniques
  • Welded Repairs
  • Butt-Welded Insert Plates in Pressure Components
  • Repair procedure and NDT of insert plate repair
  • Weld Overlay to Repair Internal Thinning
  • Pre-qualified repairs
  • Burst testing method
  • Welded Leak Box Repair
  • Fabrication of Welded box
  • Examination and testing

Day 2 :

  • Full Encirclement Steel Reinforcing Sleeves for Piping
  • Type A and Type B sleeves and their applicability
  • Weld Buildup, Weld Overlay, and Clad Restoration
  • Examination and Testing
  • Fillet Welded Patches
  • Alternatives to Postweld Heat Treatment
  • Alternatives to Traditional Welding Preheat
  • Threaded or Welded Plug Repairs
  • Flaw Excavation and Weld Repair
  • Mechanical Repairs (Non-welding repairs)
  • Mechanical Clamp Repair
  • Freeze Plugs
  • Damaged Threads in Tapped Holes

Day 3 :

  • Inspection and Repair of Shell and Tube Heat Exchangers
  • Inspection Tube count
  • Tube plugging
  • Mechanical Plug
  • Friction Plugs
  • Examination and Testing
  • Hot bolting
  • Half Bolting
  • Flange Repair and Conversion
  • Pipe Straightening or Alignment Bending
  • Pressure and Tightness Testing of Piping and Equipment
  • Pneumatic Testing-Do’s and Don’ts
  • Nondestructive Examination in Lieu of Pressure Testing for Repairs and Alterations
  • Relevance of ASME PCC-2 Standard with API 510 and API 570 Codes
  • 8 Nos of case studies/ exercise demonstrating use of every important topic from the standard. (relevant case study will be taken up after completion of the chapter daily)
Monday September 12, 2022 | Mandar Mulay | VIRTUAL TRAINING
  • Familiarize participants with the concepts and technical terms of the standard
  • Know the basic concepts of the standard and their design fundamentals
  • Troubleshoot to resolve various in-service issues.
  • Know the design philosophy of pressure parts
  • Understand the in-service problems in pressure equipment and piping
  • Learn the maintenance aspects in these equipment.
  • Get introduced to all the repair techniques.(temporary and permanent)
  • Discover the fabrication requirements, assembly and welding requirements.
  • NDT and testing procedures for repaired equipment and piping
Monday September 12, 2022 | Mandar Mulay | VIRTUAL TRAINING

The course is designed for, but not limited to maintenance engineers, and design, operations and inspection professionals who are involved in equipment such as pressure vessels, heat exchangers, process columns, drums, piping, etc.

  • Design Engineers / Managers
  • Mechanical Engineers / Managers
  • Maintenance Engineers / Managers
  • QAQC Engineers / Managers
  • Inspection Engineers / Managers
  • Reliability Engineers / Managers
Monday September 12, 2022 | Mandar Mulay | VIRTUAL TRAINING

Mandar Mulay

Mechanical Engineer


Mandar Mulay has about 20 years hands on experience in design and integrity assessment of Piping Systems, Reactors & Storage Tanks, Pressure Vessels, Power Boiler, and Heat Exchanger. He is well conversant with the major industry codes & standards such as ASME Sec. I, ASME B 31.1, B31.3 , B31.4 and B31.8, ASME Sec VIII, BS-5500, TEMA, API -650, IS 803, API 579, ASME PCC-2 etc.

Major projects closely associated with, in his professional career so far are, Qatar Chemicals, Shell, Castrol India, Reliance Industries, Cargill Foods USA, etc. His proficiency in Power Boiler, Piping and Pressure Vessel Codes enables him to trace the similarities and differences of these codes. He also actively involved as Instructor for programs on the subjects of ASME codes, Integrity Assessment, Fitness for Service, etc.

Along with his career in Engineering and Design Department in a multinational company at a very senior post for the last 20 years, he is also visiting faculty to a well known Engineering College in India for their P.G. Courses in Piping Design and Engineering

Apart from being visiting faculty, He has also conducted several Training Courses ( ASME Sec. I, ASME Sec. VIII, ASME B 31.3 Piping Codes , API 579 FFS code, ASME PCC-2 Repair practices, and Heat Exchanger Design Operations & Maintenance ) in Saudi Arabia, Qatar, Bahrain and UAE for engineers from companies like Saudi Aramco, SABIC group of Companies, Qatar Petroleum, ADNOC, BAPCO, DEWA, Gulf Petrochemicals etc. He has already conducted many times the training courses in API 579, where the participants rated him “Excellent” for these courses.