Applied Reliability Centered Maintenance Online Training

The course covers reliability-centered maintenance (rcm) process, methods, and its application in industry. This 5-day training is held in Indonesia & Malaysia

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Level
Intermediate
Type
Online
Applied Reliability Centered Maintenance Online Training

Trusted by Leading Companies

Our training programs are promoted to engineers, supervisors, and technical teams across the globe, supporting their continuous development and operational competency.

About Training

The purpose of this course is to broaden the knowledge of the Reliability Centered Maintenance (RCM) process and illustrate how RCM can apply within an industry-neutral application. The discussion will dive deeper into the various aspects of RCM and different methodologies applied (SRCM, RCM2, RCM Turbo, etc) in order to identify the most appropriate approach for a successful implementation. RCM introduces three basic concepts for asset management. Identifying what is important, defining what should be done, and changing the existing programs are what RCM practitioners will possess and commune when applying the RCM process.

We will also study some techniques that will engage people to change the existing program, as well as explore general RCM project steps.

Training Objectives

In order to comprehend and practice these techniques, we will use a number of practical sessions – some simple examples to illustrate the principles, but also reconsider a number of technical RCM topics.
At the end of this course, you should:

Know how to describe the RCM process flow

Understand the importance of identifying and categorizing assets

Understand criticality and the FMECA approach in RCM

Understand how to develop an RCM analysis, as well as the implications of making the strategy work

Understand the requirements for RC

Recognize the importance of data structure and content before you do any kind of strategy work

Understand RCM customization

Understand why to conduct a task comparison

Understand what work packaging is

Understand how to implement RCM

Recognize what a living program is

Know the content of an RCM project plan

Audiences

This course is specially designed for the following disciplines:

Maintenance and Reliability Engineers and Managers

Engineering personnel and managers

Instructor

Ahmed D., PHD, CMRP, CRE, PE.

Ahmed is the CEO and President of Operational Excellence Experts Consultant and Training with 20 years experiences in asset management, technical asset integrity management, asset management, maintenance and reliability. Ahmed is a Member on several committees of the ISO 55000 standard development. He is Founder and Chairman of the board of the Egyptian Society for Asset Management Professionals. Ahmed Developed Reliability Departments and consulting divisions for GE (Bentley Nevada), Meridium, SKF in Middle East and Africa as well as several customer companies

Position and Credentials:

  • Certified through the Institute of Asset Management (UK) as organization preparation facilitator / service provider respectively for the ISO 55000 (Asset Management) and ISO 31000 (Risk Management) standards.
  • Certified Maintenance & Reliability Professional (CMRP)
  • Certified Reliability Engineer (CRE)
  • Certified vibration analyst level 1 (BINDT)
  • Certified ultrasonic testing specialist (BINDT)
  • Certified Oil Analyst 3 and lubrication program developer (NOREA)
  • Certified Instructor (OSHA (Several areas))
  • Certified Investigator (Taproot)
  • Certified Fire Investigator (OSHA)
  • Certified Thermographic Imaging analyst 3 (FLIR)
  • Certified RCM Facilitator (SKF / Aladon)
  • Certified RBI Specialist and Inspection program developer (API) (API 580, 581, 570, 510)
  • Certified Facilitator (GE)
  • Certified Presenter and Public Speaker (GE)

Daily Aims

DAY 1 :

Module 1: Setting the Scene (Course Introduction)

    RCM History and Introduction to the RCM Standards SAE JA1011, SAE JA 1012

    • Module 2: RCM Overview and Business Context
    • Break
    • Module 3: RCM Phase “What is Important?”
    • Lunch
    • Practical Session: Criticality Matrix
    • Module 3: RCM Phase “What is Important?”
    • Break
    • Module 3: RCM Phase “What is Important?”
    • Practical Session: Developing system Boundaries and Asset Hierarchical Structure (ISO 14224:2016)
    • Conclude Day 1

    DAY 2 :

    Reflection Day 1

    Practical Session: Functional Failure Analysis

    Module 4: RCM Phase “What should be done?”

    Break

    Module 4: RCM Phase “What should be done?”

    Lunch

    Practical Session: Maintenance Strategy (What works best?)

    Break

    Module 5: RCM Customization and Requirements

    Practical Session: FMEA

    Conclude Day 2

      DAY 3 :

      Reflection Day 2

      Module 6: Change the Existing Program (Implementation and Improvement)

      Break

      Practical Session: Change the Existing Program

      Module 6: Change the Existing Program (Implementation and Improvement)

      Lunch

      Module 7: RCM Project

      Break

      Practical Session: Project Plan

      Module 8: RBI Integration with RCM in AMST

      Closure and Reflection Day 3

      Training Schedule

      No upcoming session is scheduled yet. Send a quick inquiry and we will let you know the next date.

      Why Choose This Training

      Credibility

      Align with API/ASME standards. Trusted by major operators.

      Expert Instructors

      Led by industry veterans with real field experience.

      Real Case Studies

      Practical application of concepts through real world scenarios.

      Practical Skills

      Hands on calculations and decision making for FFS outcomes.

      Trusted by Operators

      Delivered to Aramco, ADNOC, SABIC, and other major operators.

      Global Training Standard

      Recognized across major industries by PetroSync's proven approach.

      Professional Training Aligned with Industry Standards

      Practical, industry ready training designed for real work environments

      Limited seats available

      Frequently Asked Questions

      PetroSync offers various training programs for the oil, gas, petrochemical, and energy industries, such as API, ASME, Reliability, Drilling & Well Engineering.
      PetroSync provides both online and in-person training options to accommodate participants' preferences and needs.
      The duration of each program varies, typically ranging from 3 to 5 days, depending on the complexity of the topic.
      Yes, most PetroSync courses include practical exercises, case studies, and real-world applications to enhance learning outcomes.
      Yes, PetroSync offers foundational courses designed for beginners, as well as advanced programs for experienced professionals.