ASME B31.3 - Process Piping Code Design Requirements Online Training

ASME B31.3 course covers process piping code & its practical use for all aspects from design to testing. This 5-day training is held in Indonesia and Malaysia.

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ASME B31.3 - Process Piping Code Design Requirements Online Training

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About Training

This intensive five-day course is designed to give the participants a thorough understanding of Process Piping Code, ASME B31.3. and its practical use for all aspects right from Piping Design to testing and certification. It offers a detailed insight into code requirements pertaining to the design of Piping components, branch connections, selection of flanges, fittings, flexibility considerations, materials requirements, fabrication, welding, NDT examination, and Pressure testing. The course will cover the Piping systems typically used in Petroleum Industries, Refineries, Petrochemical plants, etc. The course emphasizes understanding of ‘stated’ and ‘implied’ requirements (i.e. content and intent) of the code.

Important code requirements will be explained in a simple, straightforward manner, including the short-cut methods in designing Pipes, Pipe fitting, and Flanges. The participants would be explained in detail the mechanics of adopting and applying the code rules for day-to-day use in their professional work. Lessons are enhanced by actual in-class problem solving, directly applying the rules and equations of the B31.3 Code for various design and operating conditions. This training course is the complete answer to the demands of piping engineers to know the ASME B31.3 Pressure Piping Code and Upon completion of the training course, the participant shall be a complete ASME Code Professional.
The course further provides concepts and methods for assuring the mechanical integrity of existing piping systems. It presents an overview of how the methodology of API 570 can be applied to assessing the present structural integrity of the piping system and deciding its fitness for continued service as well as the projected remaining life.

Training Objectives

Familiarize participants with the organization and intent of the B 31.3 code

Know how to read the code, and interpret its stated and implied requirements

What issues to take into consideration when designing process piping

Pressure design of piping and piping components

How to analyze piping flexibility and gauge the limitations of piping and piping components

Provide participants step-by-step approach to piping design, including the design optimization techniques.

Introduce participants to various material selection, fabrication, erection, and testing of piping systems.

Be able to understand the mandatory requirements, specific prohibitions, and optional stipulations given in the code and other service restrictions on piping systems.

How to conduct and certify the pressure testing.

Understand principles of piping integrity assessments as per API 570 and make run-repair-replace decisions.

Know how to calculate the Remaining life and MAWP of the piping system

Audiences

Ideally suited for Piping engineers and designers, Plant engineers who need an understanding of the requirements for compliance to the Code for piping design and analysis, and testing. Managers, Engineers, Supervisors, and Plant operation personnel who work in Refineries, Petrochemical plants, and other process industries will find this course immensely useful.
Each attendee must bring a Laptop computer with the Microsoft operating system and Scientific Calculator

Instructor

Mandar Mulay


Mandar Mulay has about 20 years hands on experience in design and integrity assessment of Piping Systems, Reactors & Storage Tanks, Pressure Vessels, Power Boiler, and Heat Exchanger. He is well conversant with the major industry codes & standards such as ASME Sec. I, ASME B 31.1, B31.3 , B31.4 and B31.8, ASME Sec VIII, BS-5500, TEMA, API -650, IS 803, API 579, ASME PCC-2 etc.

Major projects closely associated with, in his professional career so far are, Qatar Chemicals, Shell, Castrol India, Reliance Industries, Cargill Foods USA, etc. His proficiency in Power Boiler, Piping and Pressure Vessel Codes enables him to trace the similarities and differences of these codes. He also actively involved as Instructor for programs on the subjects of ASME codes, Integrity Assessment, Fitness for Service, etc.

Along with his career in Engineering and Design Department in a multinational company at a very senior post for the last 20 years, he is also visiting faculty to a well known Engineering College in India for their P.G. Courses in Piping Design and Engineering

Apart from being visiting faculty, He has also conducted several Training Courses ( ASME Sec. I, ASME Sec. VIII, ASME B 31.3 Piping Codes , API 579 FFS code, ASME PCC-2 Repair practices, and Heat Exchanger Design Operations & Maintenance ) in Saudi Arabia, Qatar, Bahrain and UAE for engineers from companies like Saudi Aramco, SABIC group of Companies, Qatar Petroleum, ADNOC, BAPCO, DEWA, Gulf Petrochemicals etc. He has already conducted many times the training courses in API 579, where the participants rated him “Excellent” for these courses.

Daily Aims

DAY 1

Objectives and Intent of ASME B 31.3 Code

ASME B 31.3 Scope and Applicability

Understanding of the Codes, what means SHALL, SHOULD & MAY in Code

Code contents, Stated & implied stipulations in the Code

What are design conditions, design pressure & design temperature

What are various fluid services generally encountered

Definitions of Category D, M, U, Normal, and High-Pressure Services

Concept of Weld Strength reduction factor

Weld Quality factor

Allowable stresses and the basis for its calculations

Design of piping components for internal pressure

DAY 2

Design of piping components for External pressures.

Design of branch connections –reinforcements

Selection of Flanges

Design of pipe fittings such as elbows, tees, and blanks

Service Considerations in Design

Flexibility considerations

Case studies in flexibility calculations

Methods to incorporate flexibility in Piping Systems

U - loops, Expansion Joints

DAY 3

Extensive case studies on Piping Design

Piping Span Calculations

Selection of Supports and Hangers

Material Identification, Certification, and Traceability

Code-accepted Materials and material testing

Listed, unlisted materials

General requirements to be checked before selection of Material

Limitations imposed by code on materials

Impact testing requirements

Acceptance Criteria as per ASME B 31.3

DAY 4

Design interface with Fabrication, Assembly, and Erection

Code requirement for preheating and PWHT

Design interface with Inspection, Examination, and Testing

How to Conduct and certify pressure testing.

Hydrostatic testing of the piping system

Pneumatic testing of the piping system

Service leak test

NDT in lieu of leak test

Case studies

DAY 5

Additional Code requirements for special fluids services

Specific Design Requirements for Toxic Fluid (M Category) Services

Design Requirements for High-Pressure Fluid Services

Design Requirements for High Purity (U category) Fluid Services

Design Requirements for High Pressure ( Category K) Fluid services

Overview of flanges as per ASME B 16.5

Piping integrity assessments as per API 570

Making run-repair-replace decisions.

Calculation of Remaining life and MAWP of piping system

Real-world examples and case studies

Training Schedule

No upcoming session is scheduled yet. Send a quick inquiry and we will let you know the next date.

Why Choose This Training

Credibility

Align with API/ASME standards. Trusted by major operators.

Expert Instructors

Led by industry veterans with real field experience.

Real Case Studies

Practical application of concepts through real world scenarios.

Practical Skills

Hands on calculations and decision making for FFS outcomes.

Trusted by Operators

Delivered to Aramco, ADNOC, SABIC, and other major operators.

Global Training Standard

Recognized across major industries by PetroSync's proven approach.

Professional Training Aligned with Industry Standards

Practical, industry ready training designed for real work environments

Limited seats available

Frequently Asked Questions

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PetroSync provides both online and in-person training options to accommodate participants' preferences and needs.
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