ASME PCC-2 Repair of Pressure Equipment Online Training
Strengthen pressure equipment reliability and master repair techniques with our in-depth ASME PCC-2 training. Indonesia & Malaysia based 5-day course.
- Level
- Intermediate
- Type
- Online
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About Training
ASME PCC-2 Repair of Pressure Equipment Online Training
ASME PCC-2, being a relatively new standard and fairly popular, has proved useful worldwide for repairing pressure equipment and piping. Many large companies have adopted these procedures and incorporated them into their company specifications.
The intent behind this 3-day ASME PCC-2 Repair of Pressure Equipment training course is to introduce this standard to all attendees and understand all the basic concepts and philosophy, as well as the various procedures for repairing pressure equipment and piping.
In the training course, we will also discuss the limitations and advantages/ disadvantages of all the procedures mentioned in the standard.
The correlation of this standard with other in-service codes and standards, such as API-510 / API 570 / API 579 / API 580, will also be understood and clarified to all attendees.
This training course will be useful to maintenance engineers and equally for all supporting disciplines such as design, operations, and inspection engineers. It will help all engineers to collectively troubleshoot and resolve problems/ issues at the site related to temporary/ permanent repairs of equipment and piping.
Training Objectives
Familiarize participants with the concepts and technical terms of the standard
Know the basic concepts of the standard and their design fundamentals
Troubleshoot to resolve various in-service issues.
Know the design philosophy of pressure parts
Understand the in-service problems in pressure equipment and piping
Learn the maintenance aspects of this equipment.
Get introduced to all the repair techniques. (temporary and permanent)
Discover the fabrication requirements, assembly, and welding requirements.
NDT and testing procedures for repaired equipment and piping
Audiences
The course is designed for, but not limited to maintenance engineers, and design, operations, and inspection professionals who are involved in equipment such as pressure vessels, heat exchangers, process columns, drums, piping, etc.
Design Engineers / Managers
Mechanical Engineers / Managers
Maintenance Engineers / Managers
QAQC Engineers / Managers
Inspection Engineers / Managers
Reliability Engineers / Managers
Instructor
Mandar Mulay
Mandar Mulay has about 20 years hands on experience in design and integrity assessment of Piping Systems, Reactors & Storage Tanks, Pressure Vessels, Power Boiler, and Heat Exchanger. He is well conversant with the major industry codes & standards such as ASME Sec. I, ASME B 31.1, B31.3 , B31.4 and B31.8, ASME Sec VIII, BS-5500, TEMA, API -650, IS 803, API 579, ASME PCC-2 etc.
Major projects closely associated with, in his professional career so far are, Qatar Chemicals, Shell, Castrol India, Reliance Industries, Cargill Foods USA, etc. His proficiency in Power Boiler, Piping and Pressure Vessel Codes enables him to trace the similarities and differences of these codes. He also actively involved as Instructor for programs on the subjects of ASME codes, Integrity Assessment, Fitness for Service, etc.
Along with his career in Engineering and Design Department in a multinational company at a very senior post for the last 20 years, he is also visiting faculty to a well known Engineering College in India for their P.G. Courses in Piping Design and Engineering
Apart from being visiting faculty, He has also conducted several Training Courses ( ASME Sec. I, ASME Sec. VIII, ASME B 31.3 Piping Codes , API 579 FFS code, ASME PCC-2 Repair practices, and Heat Exchanger Design Operations & Maintenance ) in Saudi Arabia, Qatar, Bahrain and UAE for engineers from companies like Saudi Aramco, SABIC group of Companies, Qatar Petroleum, ADNOC, BAPCO, DEWA, Gulf Petrochemicals etc. He has already conducted many times the training courses in API 579, where the participants rated him “Excellent” for these courses.
Daily Aims
Day 1 :
Introduction and Overview of ASME PCC-2
Scope, Organization, and Intent
Applicability and limitations of repair methods covered by ASME PCC-2
Choosing the correct repair technique for given defects
Detailed Repair methods and Inspection techniques
Welded Repairs
Butt-Welded Insert Plates in Pressure Components
Repair procedure and NDT of insert plate repair
Weld Overlay to Repair Internal Thinning
Pre-qualified repairs
Burst testing method
Welded Leak Box Repair
Fabrication of Welded box
Examination and testing
Day 2 :
Full Encirclement Steel Reinforcing Sleeves for Piping
Type A and Type B sleeves and their applicability
Weld Buildup, Weld Overlay, and Clad Restoration
Examination and Testing
Fillet Welded Patches
Alternatives to Postweld Heat Treatment
Alternatives to Traditional Welding Preheat
Threaded or Welded Plug Repairs
Flaw Excavation and Weld Repair
Mechanical Repairs (Non-welding repairs)
Mechanical Clamp Repair
Freeze Plugs
Damaged Threads in Tapped Holes
Day 3 :
Inspection and Repair of Shell and Tube Heat Exchangers
Inspection Tube count
Tube plugging
Mechanical Plug
Friction Plugs
Examination and Testing
Hot bolting
Half Bolting
Flange Repair and Conversion
Pipe Straightening or Alignment Bending
Pressure and Tightness Testing of Piping and Equipment
Pneumatic Testing-Do’s and Don’ts
Nondestructive Examination in Lieu of Pressure Testing for Repairs and Alterations
Relevance of ASME PCC-2 Standard with API 510 and API 570 Codes
8 Nos of case studies/ exercise demonstrating the use of every important topic from the standard. (relevant case study will be taken up after completion of the chapter daily)
Training Schedule
| Code | Start Date | End Date | Locations | Cost | Instructor |
|---|---|---|---|---|---|
| PST0399-202202 | – | USD 2,270 | Mandar Mulay | ||
| PST0399-202102 | – | USD 2,270 | Mandar Mulay | ||
| PST0399-202101 | – | USD 2,270 | Mandar Mulay | ||
| PST0399-202001 | – | USD 2,270 | Mandar Mulay |
Why Choose This Training
Credibility
Align with API/ASME standards. Trusted by major operators.
Expert Instructors
Led by industry veterans with real field experience.
Real Case Studies
Practical application of concepts through real world scenarios.
Practical Skills
Hands on calculations and decision making for FFS outcomes.
Trusted by Operators
Delivered to Aramco, ADNOC, SABIC, and other major operators.
Global Training Standard
Recognized across major industries by PetroSync's proven approach.
Professional Training Aligned with Industry Standards
Practical, industry ready training designed for real work environments
Free Consultation Limited seats available
