- API 936 Course is a hands-on training built on global standards to strengthen refractory installation, inspection, and quality control skills.
- The program equips engineers and managers to reduce downtime, cut heat loss, and improve reliability of high-temperature equipment.
- Participants gain practical skills in material selection, installation methods, inspections, and failure analysis for real plant conditions.
- Structured case studies help translate theory into field-ready decisions that support safety, compliance, and cost control.
- Ideal for engineers, managers, and inspectors aiming to boost asset integrity, extend equipment life, and lead with confidence.
API 936 Course provides essential training for professionals in the oil and gas industry who aim to enhance their technical skills in refractory installation and quality control. In today’s fast-paced industrial environment, ensuring the reliability and efficiency of high-temperature equipment is critical, and this course equips engineers, managers, and executives with practical knowledge to improve performance, reduce operational risks, and optimize costs.
Before exploring the specific skills and benefits offered, it’s important to understand why the API 936 Course has become indispensable for professionals managing high-temperature operations and maintaining asset integrity.
What is the API 936 Course?
The API 936 Course is a professional training program based on internationally recognized standards for refractory installation and quality assurance. The course focuses on practical application of industry best practices, covering monolithic refractory systems used in furnaces, boilers, heaters, and other high-temperature equipment.
Participants learn to apply standardized quality control processes, conduct inspections, and perform testing procedures that ensure durability, efficiency, and operational safety. The course bridges the gap between theoretical knowledge and field-ready expertise, preparing professionals to handle refractory challenges with confidence.
Industry Relevance of API 936 Course
Refractory systems are crucial for maintaining heat efficiency, protecting structural components, and ensuring operational safety in high-temperature environments. Performance directly affects production throughput, energy efficiency, and maintenance schedules.
Poor installation or inspection of refractory materials can lead to equipment failure, unplanned downtime, and financial losses. The API 936 Course provides a framework for consistent quality control and operational excellence. Trained professionals can reduce heat loss, extend maintenance intervals, and improve overall plant reliability.
Industry growth trends confirm this demand; the global refractory materials market is expanding steadily due to the adoption of advanced materials and quality standards, highlighting the need for certified professionals.
Why API 936 Course is Critical for Engineers and Managers?
For engineers and managers, the API 936 Course is not optional but essential. Leaders overseeing high-temperature process equipment must make informed decisions on material selection, installation methods, and inspection protocols. Without proper training, teams may rely on inconsistent practices, increasing the risk of downtime, maintenance costs, and safety incidents.
Through this course, professionals gain the knowledge to:
- Select materials for optimal thermal and mechanical performance.
- Implement installation techniques that prevent premature refractory failure.
- Conduct systematic inspections and quality checks.
- Oversee operations aligned with safety and compliance standards.
Certification also demonstrates competency to stakeholders, reinforcing trust and credibility in both internal and external operations.
Key Technical Skills You Will Gain from API 936 Course
1. Selecting the Right Refractory Materials
Participants learn to evaluate refractory materials based on thermal resistance, chemical stability, and mechanical strength. Correct material selection minimizes heat loss, prevents early equipment wear, and ensures energy efficiency.
2. Installation Techniques and Best Practices
Training covers casting, gunning, ramming, and hand-packing methods. Proper installation prevents voids, uneven layering, or poor compaction that could compromise system efficiency and reliability.
3. Inspection and Quality Assurance Procedures
The course teaches systematic inspection protocols, documentation, and testing methods to ensure refractory installations meet industry standards. Professionals gain skills to validate quality and operational compliance.
4. Safety, Compliance, and Operational Oversight
Participants learn to implement safety protocols, maintain regulatory compliance, and supervise operational procedures. This ensures refractory systems contribute to safe, efficient, and reliable plant operations.
Who Can Benefit Most from API 936 Course
The course is ideal for:
- Asset Integrity and Reliability Engineers managing high-temperature equipment.
- Maintenance and Inspection Managers overseeing preventative and corrective actions.
- Project Engineers involved in refractory installation or plant turnarounds.
- Quality Assurance and Compliance Officers monitoring operational standards.
Graduates of the API 936 Course report measurable improvements in reliability, reduced unplanned outages, and more predictable maintenance cycles, directly benefiting organizational performance.
What is API 936 Course Objective?
Upon the successful completion of this course, each participant will be able to:
- Design, apply, install and inspect refractory materials in a professional manner
- Describe the refractory types and classification, test procedures, effects of additives and explain why chemistry alone is not a critical factor
- Emphasize the refractory phase relationships and fracture mechanics
- Inspect and quality control the refractory that includes acceptance/rejection criteria, sampling and testing as well as material and installer certification
- Discuss monolithic refractories including castable and plastic refractories, compositions and properties, anchorage, design and installation and the effects of firing on strength and thermal properties
- Employ the refractory installation techniques including modern refractory state of the art, precast modules, storage & handling, failure analyses, etc.
- Carryout refractory repairs and design various refractory linings
- Employ and apply the refractory selection guidelines from data sheet interpretation and product choice for designed exposure
- Determine and practice the refinery application of refractories including FFCU applications, effects of coking, reformers, transfer lines, Sulphur plants as well as the stacks, creep tests and hot spot detection
What are API 936 Course Outlines?
1. Day 1
- Registration and Coffee
- Welcome and Introduction
- Pre – Test
- Introduction of Refractories:
– Types and Classifications
– Test Procedures
– Effects of Additives
– Why Chemistry alone is not a Critical Factor
– Phase Relationships
– Fracture Mechanics - Refractory Inspection and Quality Control:
– Acceptance / Rejection Criteria
– Sampling and Testing
– Records and Reports
– Refractory Quality Control
– Material and Installer
– Certification - Case Study:
- Brick Failure
- Cracking in Monolithic Lining
2. Day 2
- Monolithics:
– Casable and Plastic Refractories
– Compositions and Properties
– Achorage
– Design and Installation
– Effects of Firing on Strength and Thermal Properties - Case Study:
- SRU Brick Lining
- Acid Gas Incinerator Refractory Damage
3. Day 3
- Refractory Installation Techniques:
– Modern Refractory State-of-the-Art
– Self-Flow, Vibe/Pump Cast, Gunite/Shotcrete
– Rammed Plastics
– Precast Modules
– Storage & Handling
– Joints
– Maintenance Practice - Refractory Repairs:
– Failure Analyses
– Structural (Anchors, Erosion)
– Chemical (Process Reactions, Slag Attack)
– Thermal (Impingement, Spalling, Fusion) - Case Study:
- Study Exposure to Thermal Cycle in FCUU
- Fibber Modules fallen from the Roof
4. Day 4
- Furnace Linings:
– Design of Various Refractory Lining Types
– Thermal Curing and Drying
– Explosive Spalling
– Effects of ERSSIVE Atmospheres - Refractory Selection Guidelines:
– Data Sheet Interpretation
– Product Choices for Design Exposures
– Castable, Plastic, Fiber and Brick Selection
– Criteria for FCB and MSW
– Boilers, Incinerators, Gasifiers and Heaters - Case Study:
- Failing Brick Walls Deformations or Collapse Castable Cracking
5. Day 5
- Refinery Application Refractories:
– FCCU Applications
– Effects of Coking
– Reformers
– Transfer Lines
– Sulfur Plants
– Stacks
– Creep Tests
– Hot Spot Detection - Case Study:
- Flare Brick Failure
- Regeneration Heater H 1301 Accident Result
- Course Conclusion
- POST-TEST
Who Should Attend API 936 Course?
This course providesprovide an overview of all significant aspectsaspect and considerations of refractory for those who are responsible for refractory design, application, installation, and inspection.
You are also welcome to enroll in our class If you aspire to become an API 936 inspector.
Enhance Your Expertise with API 936 Course Training by PetroSync
PetroSync’s API 936 Course combines expert instruction with hands-on learning. Participants gain not only preparation for certification but also deep technical competence that improves plant performance, reduces operational risk, and extends equipment life.
Benefits of attending PetroSync’s API 936 training include:
- Practical, real-world skills in refractory installation and inspection.
- Interactive learning with case studies and problem-solving exercises.
- Alignment with best practices for operational excellence and compliance.
Investing in this course translates into measurable organizational benefits: improved uptime, optimized energy use, stronger compliance practices, and enhanced asset reliability. For senior engineers, managers, and executives seeking to elevate technical leadership, PetroSync’s API 936 Course provides a strategic advantage in today’s competitive industrial landscape.
Frequently Asked Questions (FAQ)
The API 936 Course is a professional training program based on internationally recognized standards for refractory installation and quality control. It is important because it equips professionals with practical skills to ensure reliable, safe, and efficient performance of high-temperature equipment, reducing operational risks and unplanned downtime.
The API 936 Course is ideal for asset integrity and reliability engineers, maintenance and inspection managers, project engineers, quality assurance professionals, and anyone responsible for refractory design, installation, inspection, or those aspiring to become an API 936 inspector.
Participants gain skills in selecting appropriate refractory materials, applying proper installation techniques, conducting inspections and quality assurance, performing failure analysis, and overseeing safety, compliance, and operational best practices for high-temperature equipment.
By applying standardized installation and inspection practices, trained professionals can reduce heat loss, prevent premature refractory failure, extend maintenance intervals, minimize unplanned outages, and improve overall plant reliability and operational efficiency.
PetroSync’s API 936 Course offers hands-on, practical learning with real-world case studies, expert-led instruction, and alignment with industry best practices. Participants gain deep technical competence that enhances asset reliability, optimizes costs, strengthens compliance, and supports long-term operational excellence.
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