API 653 - Tank Inspection, Repair, Alteration, and Reconstruction
API 653 course covers aboveground storage tank inspection led by international industry experts. This 5-day training will be held in Indonesia - Malaysia.
Level
Intermediate
Type
Facetoface
Trusted by Leading Companies
Our training programs are promoted to engineers, supervisors, and technical teams across the globe, supporting their continuous development and operational competency.
About Training
American Petroleum Institute (API) initiated an Aboveground Storage Tank Inspector Certification Program with the issuance of Supplement 1 to API 653, Tank Inspection, Repair, Alteration, and Reconstruction.
This 5 days training course is designed to give a detailed discussion on the required engineering knowledge for In-service Storage tanks with emphasis on the syllabus published by API (Body of Knowledge).
The preparatory course will clarify the basic intentions of all code prescribed for study, how to interpret code rulings, and in the end, built-up confidence among the participants for taking decisions.
The course is divided into six main areas: Basic Storage tank design engineering i.e. API 650, In-service inspection techniques (API 653/ RP 575/ RP 577), Damage mechanisms (API 571), Cathodic protection (API RP 651) and lining of tank bottom (API RP 652), calculations of retirement thickness and other skills required for delivery of quality job & safe operation.
You will receive comprehensive course notes, illustrated with practical case studies, and main punch-points of the course to impart knowledge to you.
With Mr. Chintamani’s extensive involvement in the facilities inspection, as well as his practical coaching and mentoring approaches, this course not only prepare you to pass the API 653 examination with confidence but will also advance the appreciation of storage tank facilities and thus broaden the technical knowledge base in order to avoid an unplanned shutdown and reduce expenses!
Training Objectives
What is API 653 training course objective?
The API 653 training course aims to equip participants with a thorough comprehension of the API 653 standard, which governs the inspection, repair, alteration, and reconstruction of aboveground storage tanks (ASTs). In general, PetroSync's API 653 training objectives are mentioned as follows:- Main concepts and technical content of API 653 Code and the other reference codes
- Concept of metal degradation.
- Design fundamentals of storage tank (API 650).
- Evaluation of tank integrity of shell, bottom, and roof. Thickness calculations for intended design conditions or revised design conditions.
- How to clarify the need for Cathodic Protection and lining of tank bottom.
- Evaluation and decision for remedial action in Tank Settlement.
- How to estimate the remaining life of the tank and decide inspection intervals. Be able to choose the appropriate inspection tools and inspection intervals.
- Carry out re-rating, remaining life, and retirement thickness calculations.
Audiences
Who should join API 653 training course by PetroSync?
This course will specifically benefit Engineers, Supervisors, and Managers from the following disciplines:
- Mechanical Engineering
- Inspection
- Maintenance & Operations
- Technical & Engineering
- Corrosion Engineer
and design persons involved in integrity assessment of in-service tanks, repairs, and replacement of old tanks.
Instructor
CM
Chintamani M. Khade
Chintamani M. Khade is a specialist on Materials & Damage Mechanisms. He has more than 19 years experience as Department Head of NDT, Welding Inspection, In Service Inspection in India, Middle East, Southeast Asia & Africa. Currently, he is the technical director of Empirical Technocrats.
He conducted training for various API Certification Preparatory, NDE methods, ASNT & ISNT Level III, advanced NDT Methods, welding inspection, Construction codes, ASME Sections II, Section IX, Section V, ASME Sec. VIII div. 1, ASME B31.1, ASME B31.3, AWS D1.1, UT, MT, PT, VT, RT & Basic for ISO 9712 level 2 & level 3.
He has been a team leader of 100+ multidiscipline NDT technicians, metallurgists & Welding inspectors during various shutdown jobs in Qatar Petroleum, Massaid refinery, Qatar in March – June 2005, March - April 2009 & October November 2009. Executed in service inspection of nearly 800 pressure vessels, Static & rotary equipments, Plant process piping & storage tanks as shutdown coordinator.
Daily Aims
Fundamentals of Storage Tank Design & Construction (API 650)
- Allowable stress values shell, roof and bottom Design
- Material selection
- Impact test requirement of API 650
- Impact test results
- Shell thickness calculations
- Bottom plate thickness calculations
- Roof plates calculations
- Nozzle openings calculations
- API 650 Requirements for Storage Tank fabrication, erection, NDT and leak testing
Understanding of Storage Tank Inspection Code (API 653) Part 1
- Introduction, scope, definitions and organization of API 653
- Intervals and scope of inspections
- Data evaluation and corrosion assessment of roof, shell, and bottom.
- Estimation of corrosion rate
- Inspection and testing practices of API 653
- Evaluation for brittle failure
Understanding of Storage Tank Inspection Code (API 653) Part 2
- Repairs, alterations & reconstruction of storage tanks
- Tank relocation and re-erection
- Replacement of tank bottom, hot tapping on tank shell.
- Detail discussions on material corrosion and degradation (API 571), NDT of tank repairs, leak testing
Storage tank Inspection ( study of other codes and standards)
- Discussions on cathodic protection methods against soil corrosion (API RP 651)
- Recommended practices for inspection of storage tanks (API RP 575)
- Introduction to Sec IX, Case studies of checking of PQR & WPS
Discussions on Corrosion Protection & Quality of Welding
- Discussions on Lining of bottoms of storage tanks (API RP 652)
- Discussions on API RP 577 and Welding Inspection
- Understanding the difference between Inspection and Examination and Various NDE methods to detect flaws in metals.
- Understanding rules imposed by ASME Sec V for various NDE techniques
- Final examinations Feedback and Concluding
Training Schedule
| Code | Start Date | End Date | Locations | Cost | Instructor |
|---|---|---|---|---|---|
| PST0271 | 11 Mar, 2013 | 15 Mar, 2013 | Kuala Lumpur, Malaysia | SGD 2995 | Chintamani M. Khade |
| ST0271-201401 | 18 Aug, 2014 | 22 Aug, 2014 | Kuala Lumpur, Malaysia | SGD 3195 | Chintamani M. Khade |
| PST0271-201501 | 18 May, 2015 | 22 May, 2015 | Kuala Lumpur, Malaysia | SGD 3195 | Chintamani M. Khade |
| PST0271-201601 | 09 May, 2016 | 13 May, 2016 | Kuala Lumpur, Malaysia | SGD 2595 | Chintamani M. Khade |
| PST0271-201601 | 09 May, 2016 | 13 May, 2016 | Kuala Lumpur, Malaysia | SGD 3195 | Chintamani M. Khade |
Why Choose This Training
Credibility
Align with API/ASME standards. Trusted by major operators.
Expert Instructors
Led by industry veterans with real field experience.
Real Case Studies
Practical application of concepts through real world scenarios.
Practical Skills
Hands on calculations and decision making for FFS outcomes.
Trusted by Operators
Delivered to Aramco, ADNOC, SABIC, and other major operators.
Global Training Standard
Recognized across major industries by PetroSync's proven approach.
Professional Training Aligned with Industry Standards
Practical, industry ready training designed for real work environments
Free Consultation
Limited seats available
Frequently Asked Questions
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- Delegates who cancel after the training has been officially confirmed via email are required to pay the full course fee, and no refunds will be granted. However, you may substitute delegates at any time as long as reasonable advance notice is given to PetroSync.
- If PetroSync cancels, postpones, changes the trainer, or alters the training location (classroom/virtual) for any reason, and the delegate is unable or unwilling to attend on the rescheduled date, a 100% credit voucher of the paid contract fee will be issued. This credit voucher can be used for another PetroSync training program, subject to mutual agreement, within one year from the postponement date.
- PetroSync is not responsible for any loss or damage resulting from the cancellation policy and assumes no liability if the event is canceled, rescheduled, or postponed due to force majeure (e.g., natural disasters, war, government actions, industrial actions).
If PetroSync cancels, postpones, changes the trainer, or alters the training location (classroom/virtual) for any reason, and the delegate is unable or unwilling to attend on the rescheduled date, a 100% credit voucher of the paid contract fee will be issued. This credit voucher can be used for another PetroSync training program, subject to mutual agreement, within one year from the postponement date.
Yes, participants who complete the training will receive either an attendance certificate or a completion certificate, depending on the course requirements.
Yes, PetroSync courses adhere to international standards , with expert instructors in fields such as API, ASME, Reliability, and Drilling & Well Engineering.
Yes, PetroSync certificates are widely recognized and can be used to fulfill professional development and certification requirements across various industries.
Yes, PetroSync offers customized training programs tailored to your organization's specific needs (In-house Training).
Participants will receive comprehensive training materials , including slides, handouts, and direct learning from experts with case studies related to the training topic.
PetroSync trainers are industry experts with extensive experience as instructors and consultants in their respective fields, providing professional training with a strong background in the industry.
Yes, trainer profiles, including their qualifications, experience, and expertise, are available on the website: https://www.petrosync.com/training/.
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Yes, PetroSync provides live Q&A sessions with instructors to address real-world challenges encountered during training.
The average number of participants varies depending on the topic and participants’ schedules.
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