ASME Section VIII Division 1 and 2 - Pressure Vessel Series


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Monday November 20, 2017 | Mandar Mulay | Kuala Lumpur, Malaysia
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Upcoming Course

Code Start Date End Date Location Cost Instructor Register
PST0179-201702  20 Nov 2017  24 Nov 2017  Kuala Lumpur, Malaysia  SGD 3195  Mandar Mulay   Register

Past Course

Code Start Date End Date Location Cost Instructor Register
PST0179  16 Jul 2012  20 Jul 2012  Kuala Lumpur, Malaysia  SGD 2995  Prakash S. Joshi 
PST0179-201301  22 Apr 2013  26 Apr 2013  Kuala Lumpur, Malaysia  SGD 2995  Prakash S. Joshi 
PST0179-201302  07 Oct 2013  11 Oct 2013  Kuala Lumpur, Malaysia  SGD 2995  Prakash S. Joshi 
PST0179-201401  10 Mar 2014  14 Mar 2014  Kuala Lumpur, Malaysia  SGD 2995  Prakash S. Joshi 
PST0179-201402  25 Aug 2014  29 Aug 2014  Bandung, Indonesia  SGD 2995  Mandar Mulay 
PST0179-201403  08 Dec 2014  12 Dec 2014  Kuala Lumpur, Malaysia  SGD 2995  Mandar Mulay 
PST0179-201501  09 Feb 2015  13 Feb 2015  Kuala Lumpur, Malaysia  SGD 3195  Mandar Mulay 
PST0179-201502  16 Mar 2015  20 Mar 2015  Bandung, Indonesia  SGD 3195  Mandar Mulay 
PST0179-201503  28 Sep 2015  02 Oct 2015  Kuala Lumpur, Malaysia  SGD 3195  Mandar Mulay 
PST0179-201504  07 Dec 2015  11 Dec 2015  Bandung, Indonesia  SGD 3195  Mandar Mulay 
PST0179-201601  23 May 2016  27 May 2016  Kuala Lumpur, Malaysia  SGD 3195  Mandar Mulay 
PST0179-201602  25 Jul 2016  29 Jul 2016  Kuala Lumpur, Malaysia  SGD 3195  Mandar Mulay 
PST0179-201603  14 Nov 2016  18 Nov 2016  Kuala Lumpur, Malaysia  SGD 3195  Mandar Mulay 
PST0179-201701  13 Mar 2017  17 Mar 2017  Kuala Lumpur, Malaysia  SGD 3195  Mandar Mulay 
Monday November 20, 2017 | Mandar Mulay | Kuala Lumpur, Malaysia
This Five-day program offers detailed insight and thorough understanding of the most common ASME codes, pertaining to design/ engineering and testing of the pressure vessels namely Section VIII Div. 1 and Section VIII Div. 2. This course emphasizes understanding of ‘stated’ and ‘implied’ requirements (i.e. content and intent) of the codes. The participants would be explained in detail the mechanics of adopting and applying the code rules and design formulas for different Design conditions and Services.
 
 
ASME VIII Div. 1 is the most commonly adopted code which is simple and used friendly, where as, ASME VIII Div 2 is an alternative code which provides a better engineered vessel with detailed stresses calculations and more rigorous testing, and allows for savings in material costs (thinner parts may be used). This course is designed to give the participants the confidence and practice for carrying out design and Fabrication and testing for new vessels and also carrying out strength calculations and assessment of integrity of existing vessels.
How to adopt code rules for different types of vessels and with various service conditions will be illustrated with numerous case studies.
 
 
Important code stipulation will be reviewed and discussed collectively with participants so as to address the difficulties and ambiguities they might have encountered during their working.
 
Each attendee must bring a Laptop computer with Microsoft operating system and Scientific Calculator.
Monday November 20, 2017 | Mandar Mulay | Kuala Lumpur, Malaysia

Day 1

  • Introduction to ASME codes
  • Structure of ASME Sec. VIII Div. 1
  • ASME Code system : Code revisions, Editions and addenda
  • Pressure vessels included in ASME Codes
  • Pressure vessels excluding from ASME codes
  • Design principles adopted in ASME codes,
  • Design rules, How these were derived and arrived at
  • Concept of working pressure, design pressure, MAWP
  • Allowable stress in ASME design
  • Weld joint categories
  • Weld joint types
  • Concept of weld joint efficiency
  • Design of cylindrical and spherical shells under internal pressure
  • Static head calculations
  • MAWP calculations
  • Types of dished heads.
  • Selection of dished heads based on pressure / Diameter
  • Design of Ellipsoidal heads.
  • Design of Torispherical heads
  • Design of Hemispherical heads
  • Design of conical heads
  • Case Studies and examples

Day 2

  • Nozzles and openings, reinforcement of openings
  • Adequacy of weld joints for shells and nozzles
  • Methods of design optimization, economical compliance.
  • Quality Assurance System as per ASME codes
  • Materials for pressure parts
  • Materials for non-pressure parts
  • Requirement of low temperature service
  • Deciding impact test requirement
  • Impact test exemptions
  • Impact test acceptance criteria
  • Fabrication requirements
  • Forming and ovality
  • Weld fit-ups and mis-alignments
  • Weld reinforcements
  • Weld – metal build-up
  • Weld joints in shells
  • Weld joints for nozzle attachments

Day 3

  • Deciding PWHT requirement
  • PWHT methods
  • PWHT temperature, time
  • Heating / cooling rates
  • Deciding nozzle orientations
  • Requirements of man-ways and inspection openings
  • NDT of pressure vessels
  • Selection of NDT methods
  • Code requirement for radiography
  • Acceptance criteria for elongated and rounded indications
  • PT and MT requirements
  • Acceptance criteria for PT and MT
  • Hydrostatic and Pneumatic Tests
  • Requirements for Pressure Gauges for pressure test
  • Calculating test pressures, Inspection pressures, pressurization stages and safety relief valve settings
  • Test temperatures, Temperature Corrections
  • Vessel stamping and Name plate
  • Introduction to Integrity assessment of in-service vessels

Day 4

  • Introduction to ASME Sec. VIII Div.2
  • Salient features of ASME Sec. VIII Div.2
  • Basic differences between ASME VIII Div. 1 and ASME VIII Div. 2.
  • Allowable Stress Basis and Safety factors for design
  • User’s design specification (UDS)
  • Materials Permitted For Construction of Vessel Parts
  • Supplemental Requirements for Carbon and Alloy Steels
  • Material Test Requirements
  • Deciding impact test requirement
  • Stress ratio calculations
  • Impact test exemptions
  • Impact test acceptance criteria
  • “Design by Rule” requirements
  • Minimum Thickness Requirements
  • Weld Category
  • Weld Joint Type
  • Types of Joints Permitted
  • Design Rules for Shells Under Pressure
  • Shell Tolerances
  • Cylindrical Shells
  • Conical Shells
  • Spherical Shells and Hemispherical Heads
  • Torispherical Heads
  • Ellipsoidal Heads

Day 5

  • Fabrication Requirements
  • Fitting and Alignment
  • Preheating and Heat Treatment of Weldments
  • PWHT methods
  • PWHT temperature, time
  • Heating / cooling rates
  • Examination groups for pressure vessels
  • Radiography and UT requirement-Volume NDT
  • PT and MT requirements-Surface NDT
  • Acceptance criteria for NDT
  • Pressure Testing Requirements
  • Hydrostatic and Pneumatic Tests
  • Requirements for Pressure Gauges for pressure test
  • Calculating test pressures, Inspection pressures, pressurization stages.
  • Test temperatures, Temperature Corrections
  • Vessel stamping and Name plate
  • Case studies on Div 1 and Div 2
  • Doubts and discussions
Monday November 20, 2017 | Mandar Mulay | Kuala Lumpur, Malaysia
  • Familiarize participants with the concepts and technical terms of the codes
  • Know the basic concepts of the codes and their design fundamentals
  • Understand salient features and differences between Div 1 and Div 2
  • Know the design of Shell, Heads, and other pressure parts
  • Learn design of nozzles and nozzle reinforcements
  • Design for external pressure and Jacketed vessels
  • Design requirements for low temperature operation
  • Discover the fabrication requirements, assembly and welding requirements.
  • NDT and Inspection procedures
  • How to carry out pressure testing, certification and stamping of Pressure Vessels.
  • Introduction to Integrity assessment of in-service vessels.
Monday November 20, 2017 | Mandar Mulay | Kuala Lumpur, Malaysia
The course is designed for, but not limited to, mechanical, maintenance, and inspection / QAQC professionals who are involved in pressure vessel equipment:
 
  • Design Engineers / Managers
  • Mechanical Engineers / Managers
  • Maintenance Engineers / Managers
  • QAQC Engineers / Managers
  • Inspection Engineers / Managers
  • Reliability Engineers / Managers
Monday November 20, 2017 | Mandar Mulay | Kuala Lumpur, Malaysia

Mandar Mulay

Mechanical Engineer

Biography


Mandar Mulay has about 20 years hands on experience in design and integrity assessment of Piping Systems, Reactors & Storage Tanks, Pressure Vessels, Power Boiler, and Heat Exchanger. He is well conversant with the major industry codes & standards such as ASME Sec. I, ASME B 31.1, B31.3 , B31.4 and B31.8, ASME Sec VIII, BS-5500, TEMA, API -650, IS 803, API 579, ASME PCC-2 etc.

Major projects closely associated with, in his professional career so far are, Qatar Chemicals, Shell, Castrol India, Reliance Industries, Cargill Foods USA, etc. His proficiency in Power Boiler, Piping and Pressure Vessel Codes enables him to trace the similarities and differences of these codes. He also actively involved as Instructor for programs on the subjects of ASME codes, Integrity Assessment, Fitness for Service, etc.

Along with his career in Engineering and Design Department in a multinational company at a very senior post for the last 20 years, he is also visiting faculty to a well known Engineering College in India for their P.G. Courses in Piping Design and Engineering

Apart from being visiting faculty, He has also conducted several Training Courses ( ASME Sec. I, ASME Sec. VIII, ASME B 31.3 Piping Codes , API 579 FFS code, ASME PCC-2 Repair practices, and Heat Exchanger Design Operations & Maintenance ) in Saudi Arabia, Qatar, Bahrain and UAE for engineers from companies like Saudi Aramco, SABIC group of Companies, Qatar Petroleum, ADNOC, BAPCO, DEWA, Gulf Petrochemicals etc. He has already conducted many times the training courses in API 579, where the participants rated him “Excellent” for these courses.